About 200 TCD Sugarcane Crusher
The 200 TCD Sugarcane Crusher KL No. 8 Grand Jumbo Double Mill is a high-capacity, industrial-grade crushing system designed for large-scale jaggery manufacturing and sugarcane processing operations. Equipped with a robust double mill configuration, planetary gearbox, high-performance motors, cane carrier, two cane cutters, mill hydraulic system, and an automatic greasing and lubricating system, this crusher delivers efficient, continuous, and reliable performance under demanding operating conditions.
Engineered for maximum productivity and durability, the KL No. 8 Grand Jumbo Double Mill can process up to 200 tons of sugarcane per day. Its advanced crushing technology ensures high juice recovery, smooth material handling, reduced downtime, and lower maintenance requirements. The integrated hydraulic and lubrication systems enhance operational efficiency and extend equipment life, making it an ideal solution for modern high-capacity jaggery plants.
Key Features
- Heavy-Duty Double Mill Crushing System
- High-Performance Planetary Gearbox
- Powerful Industrial Motors
- 200 TCD Sugarcane Crushing Capacity
- Integrated Cane Carrier System
- Two Heavy-Duty Cane Cutters
- Advanced Mill Hydraulic System
- Automatic Greasing & Lubrication System
- High Juice Recovery and Extraction Efficiency
- Continuous and Smooth Operation
- Rugged Heavy-Duty Construction
- Reduced Maintenance Requirements
- Long Service Life
- Suitable for Large-Scale Jaggery Production
- Designed for 24-Hour Continuous Operation
- Enhanced Productivity and Profitability
Applications
- Large-Scale Jaggery (Gur) Manufacturing Plants
- Sugarcane Processing Units
- Sugar Mills
- Ethanol and Biofuel Production Facilities
- Industrial Sugarcane Juice Extraction Operations
High-Capacity Crushing for Large-Scale ProductionEngineered for efficiency, the 200 TCD Sugarcane Crusher is tailored for jaggery plants handling substantial volumes. With its automatic operation and double mill design, it simplifies the sugarcane crushing process and maximizes daily throughput, reducing manual intervention and enhancing productivity.
Sturdy Construction and Reliable PerformanceFabricated using quality mild steel, this heavy-duty machine is built to withstand the rigorous demands of industrial use. The combination of a 215 HP electric motor and advanced drive system ensures consistent performance and durability, all while maintaining an impressive efficiency range.
Advanced Control with Human Machine InterfaceFeaturing a user-friendly Human Machine Interface, operators can easily monitor and manage the crusher's functions. This system enables precise control, improving operational safety and simplifying adjustments, making it suitable for continuous, automated jaggery production environments.
FAQ's of 200 TCD Sugarcane Crusher:
Q: How does the 200 TCD Sugarcane Crusher streamline large-scale jaggery production?
A: The 200 TCD Sugarcane Crusher is designed to automate the sugarcane crushing process with its electric drive and automatic operation. This streamlines production by allowing continuous input and output, significantly boosting daily jaggery yield while minimizing manual labor and supervision.
Q: What voltage and power capacity does this crusher require for operation?
A: This crusher operates at 415 volts and requires 160 kilowatts of power, backed by a robust 215 HP motor. Such power ensures it handles high-capacity workloads typical of large jaggery plants efficiently and reliably.
Q: When is the 200 TCD Sugarcane Crusher best utilized?
A: This crusher is best suited for deployment in large-scale jaggery plants or sugar mills where daily production demands range between 130,000 to 150,000 kg. Its high capacity and efficiency make it optimal for facilities with substantial and continuous sugarcane processing needs.
Q: Where can the 200 TCD Sugarcane Crusher be installed?
A: The machine is primarily designed for installation in industrial jaggery manufacturing plants across India. It requires a location equipped with a 415V power supply and sufficient space to accommodate its heavy-duty structure and the formation of an automated crushing line.
Q: What is the operational process of this sugarcane crusher?
A: Sugarcane is fed into the crusher, which utilizes a double mill system to extract juice efficiently. The automated system, aided by a human machine interface, ensures smooth and consistent operation, reducing downtime and human error.
Q: How does using this model benefit jaggery producers?
A: Producers benefit from increased throughput, reduced labor costs, and improved operational safety due to automation and efficient control. The crusher's robust design also minimizes maintenance requirements and extends service life, optimizing long-term investment.
Q: Is the operation of this machine computerized or manually controlled?
A: While the machine is not computerized, it does feature a Human Machine Interface for straightforward, user-friendly operation. This interface allows easy monitoring and control, ensuring effective management without the need for complex computerized systems.